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Optical Proximity Switches - Diffuse


The photoelectric proximity switches combine transmitter and receiver in one housing. The light emitted by the transmitter is reflected by the target object. The receiver evaluates this reflected light. The advantage of this method is that no reflector is required.


As the proximity switch evaluates the reflected light and its energy, the scanning range of conventional sensors (also called energetic optical sensors) depends to a great extent on the colour of the target object and on its surface.


Due to the poor reflection properties of dark materials, the sensing distances of energetic sensors are reduced on those surfaces. The type of reflection depends on the structure of the surface. Very rough, inhomogeneous surfaces reflect in a diffuse way, i.e. in all directions. Only a small amount of the light sent out is reflected to the receiver. In this case, the scanning range is very short.


Proximity switches, which are based on energetic evaluation, are ideally suited to the detection of larger objects or of objects whose colour and surface structure are constant. Furthermore, attention must be paid to the fact that the quantity of light reflected by the background should not be greater than the quantity of light reflected by the object itself. This effect occurs, e.g. with a black object in front of a white background. In this case, detection with an energetic switch is impossible. Here we recommend the use of a switch with background suppression.

The sensor “senses” the light energy bouncing back into the reciver, this is sometimes refered to as an “Energetic” type of sensor.

If the background is free, this is the case e.g. when an energetic switch points across a conveyor belt, reliable detection of objects is possible. Setting the sensor to different object surfaces and backgrounds is carried out by means of an adjusting screw on the sensor or by a teach-in process. During a detection application without a background, the sensor can be set to its maximum scanning range. For applications with a background, an accurate setting must be made.

The sensor 'senses' the light energy bouncing back in to the receiver, sometimes called an 'energetic' type sensor.